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Россия - химия и новые материалы

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Technology for production of nanoceramic article of complex shape.

Nanoceramics Production by Dry Compacting

Field of application

-     Electronics (electroceramics: superconducting, ion and metallic conducting, semiconducting, dielectric, ferroelectric ceramics; piezoelectric transducers, high-frequency piezoresonators for teleсommunications; HTSC coils, solenoids, SQUIDs, shields of magnetic fields, etc.).

-     Household appliances (infrared transmitters for remote-control consoles, etc.).

-     Motor, airspace, cable, textile industries; chemical, petroleum-and-natural gas engineering, construction machine-building industries (construction parts from high-strength, tough, wearproof, shockproof, heat-proof, corrosion-proof ceramics: seals, injectors, unions and spinnerets, wire dies, impellers, etc.).

-     Medicine (bioactive, bioinert ceramics for implants; ceramics for stomatology etc.).

Main Features of the Technology

The technology is in the special ways of dry pressing the products of the complex shape from dustformed ceramic nanopowders, including the use of ultrasonic action.

Technical characteristics

Yttrium-stabilized zirconia nanoceramics with tetragonal phase (Y-TZP):

granularity

0,37 mkm

bending strength up to

800 MPa

impact toughness up to

14 МПа·м1/2

hardness up to

12 GPa

relative density

98%

piezo-electric ceramics PZT

granularity

5-10 mkm

mechanical quality

80 at resonance frequency 234 kHz

mechanical coupling coefficient

0,54

ferroelectric ceramics (Ba0,6 Sr0,3Ca0,1)TiO3:

density

99%

grain and pore sizes

0,5 mkm

Competitive advantages

-     it allows to manufacture defectless powder products of the all classes of complexity with uniform density in volume

-     considerably improves the quality and performance characteristics of products (hardness, plasticity, wear-resistance, uniformity of density, physical properties etc.) due to nanostructure formation in sintered ceramics

-     rising economy at the expense of application of standard processing equipment, reduction of number of technological operations, decreasing power intensity and labor input of production process

 

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